Industrial Maintenance Service Group Volund

Optimize the performance of your machine to 100%

The components and machinery parts may show signs of wear and accuracy loss after many hours of work, can cause unwanted and costly accidents breaks. You can quickly retrieve previous efficiency and accuracy by reconditioning service and manufacturing new components.

Key Benefits

"Increased accuracy and performance.
"Prevention of potential breakage in the future.
"Correct operation of all functions of the machine increasing productivity.
"Reduced ability costly accidents.
"Availability Discontinued component manufacturing.
»Expert team to detect the components causing the anomaly.

Industrial maintenance work common:

"Correction removing metal deformation and corrosion.
"Grinding dimensional parts.
"Axis Machining, pinions and ring gears.
'Welding arc components, TIG or MIG.
»Cleaning, Repair or replacement of lubricating systems, bearings.
»Repair of hydraulic or pneumatic.
»Repair or replacement of electrical components.

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Removal of corrosion.

Example of corrosion present in water desalination facility.
In this type of installation is necessary to conduct a thorough maintenance to prevent breakage.

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Welding Operations

Building components by welding and repairs requiring use.

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Plastic deformation correction

The picture shows a bearing housing having a severe plastic deformation with material removal.
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Manufacturing Machining

Manufacture by machining parts from damaged original part or low level.
The picture shows the chassis of a large displacement motorcycle in our CNC machined from a block of steel 1.500 x 700 mm.

 

CUSTOMER CASE STUDY CEMEX ALICANTE:

Overhaul axial support moving bearings furnace cement industry.

 

Key Benefits:

• Increased accuracy and performance.
• Preventing breakages bearing potential.
• Correct operation.
• Decreased costly possibility of accidents in the oven.
• Significant cost reduction with respect to the manufacture.
• Reducing downtimes.

CUSTOMER COMMITMENT

Volund Group appreciates the trust placed in their professionalism to perform tasks reconditioning bearings axial support moving Clinker kiln company CEMEX in the factory in San Vicente del Raspeig in Alicante. The components mantenimeinto a plant of this kind is not a simple task and involves taking a great responsibility. Working with heavy equipment that operate at high temperatures, saturated atmospheres particle geometry and diverse composition may adversely affect the components, accelerating the occurrence of wear and breakage. Maintenance tasks are constant and an unscheduled stop could be a very high cost for the factory. Having partners that you trust is important. For years Volund Group assumes the challenge of making the overhaul of components for Cemex factory Alicante.

With an annual production capacity of cement 10.800.000 Tm in 9 production plants located throughout the country, generates employment for a total of 2.845 used to be the benchmark in cement production. Likewise, CEMEX Spain has the ISO Environmental Management Certificate 14001 AENOR in all its cement factories, on eight floors of concrete and mortar plant in San Vicente del special Raspeig (Alicante).

Industrial maintenance process step by step: