Industrial maintenance process step by step:
CUSTOMER CASE STUDY CEMEX ALICANTE:
Overhaul axial support moving bearings furnace cement industry.
Key Benefits:
- Increased accuracy and performance.
- Preventing breakages bearing potential.
- Correct operation.
- Decreased costly possibility of accidents in the oven.
- Significant cost reduction with respect to the manufacture.
- Reducing downtimes.
CUSTOMER COMMITMENT
Volund Group appreciates the trust placed in their professionalism to perform tasks reconditioning bearings axial support moving Clinker kiln company CEMEX in the factory in San Vicente del Raspeig in Alicante. The components mantenimeinto a plant of this kind is not a simple task and involves taking a great responsibility. Working with heavy equipment that operate at high temperatures, saturated atmospheres particle geometry and diverse composition may adversely affect the components, accelerating the occurrence of wear and breakage. Maintenance tasks are constant and an unscheduled stop could be a very high cost for the factory. Having partners that you trust is important. For years Volund Group assumes the challenge of making the overhaul of components for Cemex factory Alicante.
With an annual production capacity of cement 10.800.000 Tm in 9 production plants located throughout the country, generates employment for a total of 2.845 used to be the benchmark in cement production. Likewise, CEMEX Spain has the ISO Environmental Management Certificate 14001 AENOR in all its cement factories, on eight floors of concrete and mortar plant in San Vicente del special Raspeig (Alicante).
Initial inspection and report
- Stateful Inspection.
- Report and repair proposals.
- Budget.
Element Preparation:
- Clean and grease removal.
- Bloom, deburring and scratches.
Element Machining:
- Machining the bearing housing that was damaged.
Precision Measurement:
- Solder the false.
- Precision Measurement of the accommodation will be inserted into the insert piece.
Strap Machining:
- Housing is machined with precision finishing.
- The test is measured with micrometer large diameter.
Thermal Expansionamiento:
- Warming shuttle material reaching the temperature of 150 ° C approx.
- Dilation is achieved by the thermal effect of the housing.
Temperature Measurement:
- Measuring apparatus for measuring temperature using infrared.
- It is found that the temperature reaches room for expansion previously calculated necessary dimensional.
Checking dimensional:
- Once the temperature measurement, it establishes that the measure is calculated.
- This is done using inside micrometers high precision.
Mechanized end:
- High precision machining of the inside of the pads.
- Checking with micrometer dimension.
Insert bearings and top cover:
- Bearings are inserted in large accommodations.
- Finally assemble male and female with greased bearings.
